Product Details
Composite Scrap Recycling Grinding Machine
Low-speed, water-cooled mill for Basalt/Carbon fiber composites, FRP rebar, etc. Output adjustable from 5mm short fibers to 150 Mesh.
- Processes 10+ types of composite waste: Basalt, Carbon fiber board, FRP rebar, etc.
- Composite-protective grinding: Bladeless kneading minimizes fiber breakage
- Optional cooling system: Controls temperature, reduces resin softening risk
- Robust structure: Cast body + wear-resistant alloy parts for abrasive composites
- Dust-free operation: Fully enclosed with interface for dust extraction
Product Overview
The DAKY Composite Material Scrap Recycling Machine is engineered specifically for the mechanical recycling of various fiber-reinforced composite materials and related scraps—from small trimmings to large structural components. By combining low-speed, low-stress grinding with intelligent thermal management, the system helps preserve fiber integrity in composites while producing reusable products ranging from 5mm short fibers to fine powder (e.g., around 150 mesh / ~100 μm), suitable for applications like SMC/BMC formulations.
Core Advantages
Efficient recycling solution for diverse composites, ensuring fiber integrity and eco-friendly operation.
- Directly processes large/complex scrap: No extensive pre-shredding needed for many types. Optional pre-shredders for oversized items like carbon fiber boards.
- Protects fiber strength, adjustable output: Low-speed kneading minimizes damage to high-value fibers. Output adjustable from 5mm short fibers to 150 mesh powder.
- Effective thermal control: Optional cooling system manages heat, reducing resin degradation risk.
- Durable & low maintenance: High-hardness alloy parts designed for abrasive composites. Cast structure ensures long life.
- Continuous production ready: Designed for uninterrupted feeding/discharge, easily integrated with automation.
- Eco-friendly & dust-free: Fully enclosed chamber with dust extraction interface for clean workshop environment.
Applicable Materials & Areas
Applicable Materials
- Basalt Fiber Composites
- Ceramic Fiber Composite Mats
- Carbon Fiber Board Scraps
- Ship Hull Offcuts
- FRP Rebar
- Hollow Glass Fiber Composites
- Rock Wool Composites
- Aluminosilicate Fiber Composites
Application Areas
- SMC/BMC Formulations: Short fibers or powder as filler replacement
- Construction Materials: Concrete reinforcement, manhole covers, permeable bricks
- Thermoplastic Composites: Enhancing rigidity in extruded/molded parts
- Coatings & Adhesives: Improving film hardness and adhesion
| Model | ZFS-250 | ZFS-450 | ZFS-600 |
|---|---|---|---|
| Voltage/Freq | 380V/50Hz | 380V/50Hz | 380V/50Hz |
| Power (kw) | 15 | 75/90 | 110 |
| Capacity | 20 - 40kg/h | 300 - 500kg/h | 600 - 1000kg/h |
| Dimensions (mm) | 2000x820x1680 | 2920X1730X1900 | 3491X1980X2094 |
| Weight | 1T | 5T | 8T |
Configuration Notes
- Voltage: 3-phase 380V/400V/415V/440V, 50Hz/60Hz (Customizable)
- Core Power: Top domestic brands, or specified brands.
- Safety: Soft start standard; optional Reversal Device.
1. About Us: A Solid and Reliable Professional Partner
1.1 Company Profile
Zhanjiang Daqi Technology Co., Ltd. is rooted in Zhanjiang, Guangdong, focusing on the R&D and manufacturing of crushing/grinding equipment, providing resource utilization solutions for industrial waste such as carbon fiber and glass fiber. With over 20 years of industry experience, we help customers convert waste materials into high-value resources, achieving a win-win situation for environmental protection and economic benefits.
1.2 History
- 2004-2015: Technical Accumulation Phase
The founding team focused on industrial material processing challenges, accumulating core capabilities in mechanical design and wear-resistant materials through extensive practice, laying the foundation for stable and durable equipment. - 2016-2020: Breakthrough & Innovation Phase
Following the lightweight trend in manufacturing, we formed a special R&D team to overcome high-efficiency processing technologies for composite materials like carbon fiber and glass fiber, developing low-temperature grinding paths. - 2021-Present: Industry Leading Phase
Successfully launched the carbon fiber grinding series equipment, forming a technical barrier. Products cover over 100 countries globally, becoming a trusted partner for new material enterprises.
1.3 Expert Team
[Boss Name] - Founder/Chairman
Grew from a frontline mechanic to a technical leader, with 30 years of mechanical R&D experience. Led the low-temperature low-damage grinding technology, solving processing problems for carbon fiber and glass fiber, holding over 20 invention patents.
[Uncle Fei Name] - On-site Technical Director
Responsible for global project installation, commissioning, and process optimization, precisely adjusting equipment according to customer production environments to ensure stable and efficient operation.
[Name] - Chief Technical Consultant
Leads full-process product R&D, strictly controlling technical standards from design to engineering verification, promoting automation and intelligent upgrades.
[Manager Lai] - Senior Solution Manager
Deeply analyzes customer needs, translating technical parameters into customized equipment solutions, providing complete engineering support.
[Zhaolian] - Solution Manager
Focuses on pre-sales technical communication and solution configuration, efficiently connecting with customer needs to ensure a smooth service experience throughout.
2. Core Capabilities: Focusing on Industrial Waste Solutions
2.1 Technical Advantages
- High Efficiency & Low Consumption Lower unit energy consumption, daily processing capacity up to 20 tons (depending on material).
- Low Damage Grinding Original 'material grinding material' technology (e.g., 'carbon grinding carbon'), no tool contact, protecting fiber aspect ratio and original characteristics.
- Precise Temperature Control Liquid cooling system controls grinding temperature to prevent damage to heat-sensitive materials.
- Adjustable Particle Size From 1cm chopped fibers to 400-mesh fine powder, with uniform particle size distribution.
- Continuous Operation 24-hour uninterrupted production, ensuring stable capacity.
- Eco-friendly Design Fully enclosed grinding chamber suppresses dust, complying with industrial environmental requirements.
2.2 Product System
We provide a modular, customizable product system from core single machines to complete production lines:
Single Machine Equipment
Ready-to-use, quick production launch.
Complete Line Solutions
One-stop service from design to commissioning.
Customized Solutions
Tailored for special raw materials and processes.
Core Products:
Carbon Fiber Grinder
Low-temperature grinding technology for processing offcuts, retaining fiber performance, producing powder below 400 mesh for high-value fields like conductive coatings.
Glass Fiber Grinder
Optimized for glass fiber characteristics, converting crushed material into raw materials for building materials and plastic modification, solving waste disposal and resource utilization problems.
Composite Material Grinder
Processes high-hardness materials like wind turbine blades and fiberglass waste, achieving resource utilization.
Spiral Crusher
Bladeless design, processing soft waste like fabrics, films, and rubber, achieving crushing, agglomeration, and semi-plasticization integration.
2.3 R&D & Manufacturing Strength
Core team members possess over 15 years of industry experience, ensuring mature and reliable technical solutions. From R&D to production, every link is led by senior experts to avoid technical gaps.
2.4 Quality Assurance System
Experience-Driven Manufacturing
Production team backbone averages 15 years of experience, precisely executing process standards.
Full-Link Traceability
Unique ID for every part, linking material batches and suppliers to ensure source quality control.
Precision Craftsmanship
CNC machining, laser welding, and other processes guarantee equipment precision and durability.
Lifetime Service Archive
Establishing 10+ year technical archives for each machine to support long-term maintenance and upgrades.
制造品质与服务支持
5.1 精益制造：耐用的保障
全流程可追溯
核心组件建立唯一身份编号，可追溯至原始材料批次，从源头确保品质稳定。
精密加工工艺
关键部件采用CNC加工中心制造，结合激光焊接工艺，确保设备结构的高精度与长期耐用性。
资深团队打造
核心生产环节由拥有15年以上经验的技师带队，严格执行工程标准。
5.2 全生命周期服务
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我们的工程师团队随时准备为您解答关于安装、调试、维护的任何问题。
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