Dual Spiral Crusher

Dual Spiral Crusher main equipment image for Multi-functional Solid Waste Treatment Machine and related recycling applications

Dual Spiral Crusher

Integrates crushing, agglomerating, and semi-plasticizing in one machine. Replaces 3 traditional machines, achieving high capacity in small space.

  • Cost & Space Saving: 1 machine replaces 3, purchase cost reduced by 60%
  • Durable & Low Consumption: High wear-resistant alloy, no frequent blade changes
  • Adjustable Fineness: 0.5-50mm freely adjustable, no secondary processing needed
  • Eco-friendly & Safe: Low noise (≤85dB), low dust, environmentally compliant
  • Anti-entanglement: Reverse emergency device, solves jamming for textiles/rubber
  • All-Industry Adaptability: Textiles, plastics, rubber, medical waste

Product Overview

The Dual Spiral Crusher is an innovative equipment designed by DAKY with 20 years of manufacturing experience to solve core problems in solid waste treatment. Addressing pain points such as insufficient capacity of single machines, limited workshop space, and cumbersome process connections, this equipment innovatively integrates crushing, agglomerating, and semi-plasticizing functions. It not only replaces the traditional "crusher + agglomerator + plasticizer" setup but also achieves high efficiency with only 1/3 of the footprint, significantly reducing procurement and operating costs. Its low-speed spiral structure and anti-entanglement design are particularly suitable for processing flexible and tough materials like textiles, plastics, and rubber, helping you achieve green and efficient solid waste resource utilization.

Core Technical Advantages

Solves 5 major production pain points with 1 machine, reducing costs by 50%.

  • Cost & Space Saving, 1 Machine Replaces 3: Innovative integrated design replaces traditional independent lines. Purchase cost reduced by 60%, footprint is only 1/3 of traditional lines, enabling efficient layout even in small workshops.
  • Durable & Low Consumption, 24h Continuous Operation: Core blade set made of high wear-resistant alloy, durable, eliminating frequent blade changes or sharpening. Supports 24h continuous operation, significantly improving efficiency and reducing maintenance costs.
  • Flexible Output Fineness, One-Step Process: Supports 0.5-50mm output specification adjustment. Stable control for crushing, agglomerating, or semi-plasticizing effects. Finished product directly adapts to downstream injection molding or pelletizing equipment, simplifying the process.
  • Eco-friendly & Safe, Green Production: Low-speed spiral design keeps noise within 85dB, with extremely low dust emissions, protecting operator health and facilitating environmental compliance.
  • Anti-entanglement, Handles Complex Materials: Designed for flexible and tough materials like textiles and rubber, equipped with intelligent reverse emergency device. Effectively prevents entanglement during continuous feeding, ensuring smooth production.

Applicable Materials & Areas

Applicable Materials

  • Textiles: Old clothes, cotton cloth, polyester cloth, denim, non-woven fabric, oxford cloth, woven bags, ton bags, yarn scraps.
  • Plastics: PP, PE, PET, LDPE, HDPE plastics, agricultural film, battery film, foam, mineral water bottles, plastic baskets, injection molding scraps.
  • Rubber Products: EVA, natural rubber, synthetic rubber, tire rubber, silicone, cord fabric rubber, sponge, rubber seals.
  • Special Materials: Compliant medical waste, industrial waste residue, leather waste (pig/cow/sheep skin).

Application Areas

  • Resource Recycling: Efficiently process various recycled wastes, improving resource utilization.
  • Textile/Garment Processing: Process scraps and old fabrics for closed-loop utilization.
  • Plastic/Rubber Pelletizing: Provide high-quality pre-treated material to optimize pelletizing quality.
  • Medical Waste Treatment: Compliant and safe treatment of special medical waste.
Technical ParametersSPJ-300SPJ-450SPJ-550SPJ-650
Main Shaft Speed 47r/min47r/min47r/min47r/min
Power 55/75kw90/110kw132/160kw200/250kw
Moving Knife Diameter 300mm450mm550mm650mm
Capacity 1-2t/h3-4t/h5-6t/h8-10t/h

Configuration Notes

制造品质与服务支持

5.1 精益制造:耐用的保障

全流程可追溯

核心组件建立唯一身份编号,可追溯至原始材料批次,从源头确保品质稳定。

精密加工工艺

关键部件采用CNC加工中心制造,结合激光焊接工艺,确保设备结构的高精度与长期耐用性。

资深团队打造

核心生产环节由拥有15年以上经验的技师带队,严格执行工程标准。

5.2 全生命周期服务

  • 快速响应承诺:国际客户12小时内提供远程诊断,国内客户48小时内抵达现场。
  • 终身技术档案:为每台设备保留 10年以上 的全套设计图纸与技术档案,确保未来配件更换或升级改造的精准匹配。
  • 无忧交付体验:设备出厂前完成高度集成与预调试,提供“到手即用”的便捷体验。
  • 增值咨询服务:提供3D厂房布局设计、能耗模拟及投资回报(ROI)分析支持。

Need Technical Support?

我们的工程师团队随时准备为您解答关于安装、调试、维护的任何问题。

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FAQ

Frequently Asked Questions

These questions help you quickly assess whether the machine matches your material and processing target.

It is suitable for waste-processing applications that want to combine crushing, agglomerating and semi-plasticizing in one machine, especially for textile, plastic, rubber and EVA recycling.

The dual-spiral structure helps improve material conveying and process continuity, making it more suitable for projects that require steady feeding and integrated multi-step processing.

In suitable process scenarios, it can reduce the need for multiple conventional machines, but the actual replacement level depends on the material, capacity target and downstream requirements.

Yes. DAKY can recommend more suitable configurations based on material type, throughput target and workshop layout.

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