FRP & Wind Turbine Blade Recycling Solution
Solution Overview
Providing a turnkey solution from "oversized workpiece shredding" to "micron-level powder classification" for retired wind blades and large FRP waste. Uses a "Multi-stage Crushing + Physical Grinding + Smart Sorting" pure physical recycling process to solve environmental pressure, processing difficulties, and dust pollution, achieving 100% resource utilization.
01 Dust-free
Negative pressure + Pulse baghouse, <10 mg/m³ emissions
02 Fiber Protection
Low-speed grinding preserves fiber length & properties
03 Smart Control
PLC monitors load, prevents jamming
04 Wear Resistance
High-chrome alloy/SiC coated blades
Process Flow
01
Pre-treatment
Diamond wire saw cutting (for oversized blades)
02
Primary Shredding
Dual-shaft shredder to 50-100mm
03
Secondary Crushing
Reduce volume to <20mm
04
Fine Grinding
ZFS grinder to 60-200 mesh
05
Classifying
Air classifier/Sieve + Baghouse
06
Packing
Ton-bag or auto packing
Core Equipment
| Module | Function / Advantage |
|---|---|
| Heavy-duty Dual-shaft Shredder | Handles large waste like blades/hulls; Low-speed high-torque |
| Sealed Conveying System | Prevents dust leakage during transfer |
| ZFS Composite Grinder | Core unit controlling fineness; High efficiency |
| Air Classifier | Precise separation of mesh sizes (e.g. 80 vs 200) |
Aggregate 1-5mm for bricks, precast parts
Recycled Products 60-100 mesh for SMC/BMC molding
Fine Filler >200 mesh for coatings, rubber
Applications
- Wind power: Blade offcuts, retired blades
- Shipbuilding: Hull refurbishment waste
- Chemical: FRP pipe/tank scraps
- Recycling centers: Regional FRP processing
Service Support
Free Testing Send waste for full-line feasibility report
Custom Design Optimized layout by site/capacity
Turnkey Project Install, training + 1-year warranty
Long-term Spares Archived drawings ensure availability
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